Ceramic Filter

Liming Heavy Industry‌, a pioneer in advanced filtration technology, presents its ‌Ceramic Filter‌—a state-of-the-art dewatering solution designed for high-performance solid-liquid separation in mineral processing, metallurgy, and environmental applications. Combining ceramic membrane innovation, vacuum dewatering, and intelligent automation, Liming’s Ceramic Filter ensures maximum moisture reduction, low energy consumption, and exceptional durability. Ideal for handling fine and ultrafine particles, this system delivers dry, high-purity concentrates while minimizing water usage and operational costs.

Product Overview

Liming’s ‌Ceramic Filter‌ leverages microporous ceramic plates and vacuum technology to achieve superior dewatering efficiency. Its robust design handles abrasive and corrosive slurries, including iron ore, copper, gold, coal, and tailings. The system’s automated control optimizes filtration cycles, cake formation, and cleaning processes, making it a critical asset for mines, smelters, and recycling plants seeking to enhance productivity and sustainability.

Key Features

1. High Dewatering Efficiency
2. Microporous Ceramic Plates: Achieve up to 90% solid recovery with moisture content as low as 8–12% in final concentrates.
3. Vacuum pressure up to -0.09 MPa ensures rapid dewatering of ultrafine particles (down to 1 µm).
4. Durable & Corrosion-Resistant
5. Alumina ceramic plates with Mohs hardness 9 for wear resistance in abrasive environments.
6. Stainless steel framework and acid/alkali-resistant coatings for longevity in harsh conditions.
7. Energy-Saving Design
8. Low-power vacuum pumps and optimized cycle times reduce energy consumption by 30–40% vs. traditional filters.
9. Closed-loop water recycling minimizes freshwater demand.
10. Intelligent Automation
11. PLC Control System: Monitors vacuum levels, cake thickness, and plate cleaning in real time.
12. Touchscreen interface with remote diagnostics and data logging capabilities.
13. Easy Maintenance
14. Modular ceramic plates and quick-release mechanisms simplify replacement and cleaning.
15. Automatic back-pulse cleaning prevents clogging and extends plate lifespan.
16. Environmental Compliance
17. Reduces slurry pond dependency and wastewater discharge.
18. Complies with global standards for emissions and resource efficiency.

Processing Capacity & Materials

• Throughput: 5–200 tons/hour (model-dependent).
• Material Types:
  • Metallic Ores: Iron, copper, gold, zinc, lead, nickel concentrates.
  • Industrial Minerals: Kaolin, phosphates, graphite, silica.
  • Coal & Tailings: Dewatering fine coal, reprocessing tailings.
  • Recycling: Metal powders, slag, electronic waste.
• Particle Size Range: 1–200 µm (optimal for ultrafine and colloidal particles).

Applications

• Mineral Processing: Final dewatering of concentrates before smelting or transport.
• Tailings Management: Dry stacking to reduce environmental risks and recover water.
• Metallurgy: Purification of metal powders and by-products.
• Chemical Industry: Separation of catalysts and chemical slurries.
• Environmental Remediation: Sludge dewatering in wastewater treatment.

Technical Parameters