Beneficiation Equipment

Cyclone

Liming Heavy Industry‌, a leader in industrial separation solutions, introduces its high-performance ‌Cyclone‌—a versatile and robust system designed for precise particle separation, classification, and dust removal. Engineered for efficiency and durability, Liming’s Cyclone is ideal for industries requiring material recovery, air purification, or process optimization. With advanced aerodynamic design, wear-resistant construction, and low maintenance requirements, this equipment ensures optimal performance in mining, cement production, chemical processing, and environmental protection applications.

Cyclone

Product Overview

Liming’s ‌Cyclone‌ utilizes centrifugal force to separate particles from air or liquid streams, achieving high-efficiency classification and dust collection. Its streamlined design minimizes pressure drop while maximizing separation accuracy, making it suitable for handling abrasive, high-temperature, or corrosive materials. Whether deployed in mineral processing plants, cement kilns, or recycling facilities, Liming’s Cyclone guarantees reliable operation, extended service life, and cost-effective material recovery.

Key Features

  1. High Separation Efficiency
    • Optimized Geometry: Precision-engineered inlet, cone, and vortex finder design enhance centrifugal force for up to 99% particle capture (for particles >5µm).
    • Adjustable airflow velocity and inlet pressure to suit varying material densities.
  2. Durable Construction
    • Wear-resistant linings (ceramic, polyurethane, or rubber) protect critical components from abrasion.
    • Carbon steel or stainless steel body with anti-corrosion coatings for harsh environments.
  3. Energy Efficiency
    • Low-pressure drop design reduces energy consumption by 15–20% compared to conventional cyclones.
    • Seamless integration with bag filters or ESP systems for multi-stage dust collection.
  4. Easy Maintenance
    • Modular assembly allows quick replacement of liners, cones, and discharge valves.
    • Inspection ports and access doors simplify cleaning and troubleshooting.
  5. Versatility
    • Available in single- or multi-cyclone configurations for different capacities.
    • Suitable for dry or wet applications, including gas-solid and liquid-solid separation.
  6. Environmental Compliance
    • Effective dust removal meets emission standards (e.g., PM2.5, PM10 control).
    • Recyclable materials and energy-saving operation align with sustainability goals.

Processing Capacity & Materials

  • Throughput: 100–10,000 m³/h (model-dependent).
  • Material Types:
    • Mining & Minerals: Coal, cement, limestone, silica, metal powders.
    • Chemical Industry: Catalysts, fertilizers, plastics, pigments.
    • Recycling: Wood chips, biomass, industrial by-products.
    • Environmental: Dust, ash, particulate matter from combustion processes.
  • Particle Size Range: 2–200 µm (adjustable via cyclone size and airflow settings).
  • Temperature Resistance: Up to 400°C (with high-temperature coatings).

Applications

  • Mineral Processing: Classifying fine particles in grinding circuits or de-dusting conveyor systems.
  • Cement Plants: Capturing raw meal, clinker dust, and kiln emissions.
  • Chemical Manufacturing: Recovering catalysts and separating powders in fluidized beds.
  • Power Generation: Fly ash collection from coal-fired boilers.
  • Recycling Facilities: Separating lightweight materials in waste processing lines.
  • Food & Pharma: Dust control during powder handling and packaging.

Technical Parameters