200TPH Mobile Basalt Crushing Plant in Senegal

Customer Background

The client is a leading construction material supplier in Senegal, specializing in infrastructure projects. Faced with increasing demand for high-quality aggregates, they sought a reliable, flexible crushing solution to process basalt into construction-grade sand and gravel.

Project Overview

Material: Basalt
Capacity: 200 tons per hour (tph)
Output: 0-5mm sand, 5-10mm, 10-20mm gravel
Location: Senegal
Solution: Liming Heavy Industry’s turnkey mobile crushing plant

Challenges

1. Hard Material Processing: Basalt’s high abrasiveness requires durable, high-performance crushing equipment.
2. Site Mobility: The project demanded quick relocation and minimal setup time.
3. Grain Shape & Gradation: Strict requirements for final product shape and size distribution.

Solution: Liming’s Mobile Crushing Line

Equipment Configuration & Advantages:

1. NK Series Mobile Jaw Crusher (Primary Crushing)
   • Model: NK120
   • Role: Coarse crushing of raw basalt (≤700mm) into 150-200mm particles.
   • Advantages:
     • High crushing ratio with hydraulic adjustment.
     • Fuel-efficient engine and integrated feeding system.
2. NK Series Mobile Impact Crusher (Secondary Crushing & Sand Making)
   • Model: NK300
   • Role: Fine crushing and shaping to produce 0-20mm aggregates and sand.
   • Advantages:
     • Optimized rotor design for superior grain shape.
     • PLC intelligent control for real-time adjustments.
3. S5X Vibrating Screen (Grading)
   • Model: S5X3075-3
   • Role: Precise screening into 0-5mm, 5-10mm, and 10-20mm products.
   • Advantages:
     • Multi-layer screening with high efficiency.
     • Anti-clogging design for wet or sticky material.

Technical Highlights

• Plug-and-Play Design: Quick installation and commissioning within 48 hours.
• Eco-Friendly: Dust-proof and noise-reduction systems comply with Senegalese environmental standards.
• Remote Monitoring: IoT-enabled diagnostics for predictive maintenance.

Project Results

• Output Achieved: Steady 200tph production with 95% uptime.
• Final Product Quality: Cubic-shaped aggregates and ISO-certified sand for local infrastructure.
• ROI: Client recouped costs within 8 months due to low operational expenses.

Client Feedback

“Liming’s mobile crushing plant exceeded our expectations. The NK series units are robust, and the after-sales team provided excellent support. We’ve expanded our market share thanks to this reliable setup.”
— Abdoulaye Ndiaye, Project Engineer, SOGEA-SATOM Senegal