200TPH Pebble Crushing Plant Successfully Delivered to Kyrgyzstan
Project Overview
Client Location: Kyrgyzstan, Central Asia
Material Processed: River Pebble
Capacity: 200 Tons Per Hour (TPH)
Plant Type: Stationary Crushing Plant
Final Products: 0-5mm, 5-10mm, 10-20mm Aggregates
Client Requirements
A leading construction firm in Kyrgyzstan required a high-capacity crushing solution to process river pebbles for road and building projects. Key specifications included:
- Output Capacity: 200TPH to meet large-scale infrastructure demands.
- Product Gradation: Three sizes: 0-5mm (sand), 5-10mm, and 10-20mm aggregates.
- Durability: Equipment resistant to abrasion from hard pebbles and Kyrgyzstan’s variable climate.
- Automation: User-friendly controls for minimal operational complexity.
Liming Heavy Industry’s Solution
As a global leader in crushing and screening equipment, Liming Heavy Industry engineered a stationary crushing plant combining the PE Series Jaw Crusher and HPT Multi-Cylinder Hydraulic Cone Crusher, optimized for pebble processing.
Plant Configuration
- Primary Crusher: PE750×1060 Jaw Crusher
- Input Size: ≤630mm
- Output Size: 80-140mm
- Key Features: High crushing ratio, reinforced manganese steel jaws, and low energy consumption.
- Role: Efficient coarse crushing of river pebbles.
- Secondary Crusher: HPT300 Cone Crusher
- Input Size: ≤140mm
- Output Size: ≤30mm
- Key Features: Hydraulic adjustment, multi-cylinder design for uniform particle shape.
- Role: Fine crushing and shaping to achieve precise aggregate sizes.
- Screening & Conveying System
- 3YKN3075 Vibrating Screen: 3-layer screening to classify 0-5mm, 5-10mm, and 10-20mm products.
- Belt Conveyors: Heavy-duty rubber belts for reliable material transfer.
- PLC Control System: Automated operation for energy efficiency and safety.
Why Liming Heavy Industry’s Equipment?
- Superior Performance: PE and HPT series crushers are engineered for hard, abrasive materials like pebbles.
- Precision Grading: 3YKN screens ensure exact product specifications for construction applications.
- Adaptability: Stationary plant design ideal for remote, high-altitude environments in Kyrgyzstan.
Results & Benefits
- Capacity Achieved: Consistent 200TPH output, exceeding the client’s production targets.
- Product Quality: Uniform, low-flakiness aggregates compliant with ASTM and GOST standards.
- Operational Efficiency: PLC automation reduced labor costs by 25% and minimized downtime.
- Durability: Liming’s wear-resistant components extended service life despite harsh pebble abrasion.
Client Testimonial
“Liming Heavy Industry’s 200TPH crushing plant has transformed our operations in Kyrgyzstan. The PE750×1060 Jaw Crusher and HPT300 Cone Crusher handle pebbles effortlessly, and the final products are perfectly sized for road construction. Their technical team provided exceptional support throughout the project.”
– Rashid Alimov, Operations Director
