600TPH Basalt Sand Production Line In Turkmenistan

Client Background

A leading construction materials supplier in Turkmenistan needed a high-capacity sand production line to meet the growing demand for high-quality aggregates in local infrastructure projects. The client required a reliable, high-output solution to process hard basalt into fine, graded sand and stone products.

Project Overview

• Location: Ashgabat, Turkmenistan
• Material: Basalt (high hardness, abrasive)
• Capacity: 600 tons per hour
• Output: 0–5mm (sand), 5–10mm, 10–20mm, 20–31.5mm (aggregates)
• Location: Turkmenistan
• Application: Road construction, concrete batching plants

Challenges

1. Material Hardness: Basalt’s high abrasiveness demanded wear-resistant equipment.
2. Gradation Control: Strict requirements for sand shape and aggregate sizing.
3. Dust Control: Compliance with local environmental regulations.
4. High Uptime: Minimize downtime for continuous production.

Solution: Liming Heavy Industry’s Tailored Configuration

1. Primary Crushing: C6X Jaw Crusher
   • Model: C6X160
   • Input Size: ≤1,000mm
   • Output Size: ≤300mm
   • Role: Coarse crushing of raw basalt. Advantage: Robust structure, high crushing ratio, low maintenance.
2. Secondary Crushing: HPT Multi-Cylinder Hydraulic Cone Crusher
   • Model: HPT300
   • Input Size: ≤300mm
   • Output Size: ≤45mm
   • Role: Medium/fine crushing for aggregate shaping. Advantage: Laminated crushing principle reduces wear and improves particle shape.
3. Tertiary Crushing & Sand Making: VSI6X Sand Maker
   • Model: VSI6X1263
   • Input Size: ≤55mm
   • Output Size: 0–5mm (sand)
   • Role: Produces high-quality sand with cubic grains. Advantage: Optimized impeller design reduces energy consumption by 30%.
4. Screening: S5X Vibrating Screen
   • Model: S5X3075-3 (3 decks)
   • Role: Precise separation into 4 final products. Advantage: High screening efficiency, dust-sealed structure.
5. Dust Control: Pulse Dust Collector System
   • Role: Ensures emissions below 20mg/m³.

Technical Highlights

• Automation: Centralized PLC control for real-time monitoring.
• Energy Efficiency: VSI6X and HPT reduce power consumption by 15–20%.
• Wear Resistance: C6X jaw plates and HPT liners made of high-manganese steel.

Project Results

• Output Achieved: 610–630t/h, exceeding the target.
• Sand Quality: Cubic-shaped sand with ≤3% needle content, ideal for concrete.
• Environmental Compliance: Fully met Turkmenistan’s dust/noise standards.
• ROI: Payback period under 1.5 years due to low operational costs.

Client Feedback

“Liming’s team delivered a turnkey solution that matched our exact needs. The C6X and VSI6X combo outperformed our expectations in durability and sand quality. We’re planning a second line for 2025.”
—Mr. Akmuhammet Gurbanov, Project Director