Ethiopia 500 TPH Copper Ore Crushing Plant
Client Profile
- Location: Ethiopia
- Material: Copper Ore
- Required Capacity: 500 tons per hour (TPH)
- Application: Mining and mineral processing
Project Overview
A mining client in Ethiopia sought a reliable crushing solution to process copper ore with a target output of 500 TPH. Liming Heavy Industry provided a complete sand and aggregate production line, ensuring high efficiency, low maintenance, and compliance with strict environmental standards.
Challenges
- Hard Material: Copper ore is abrasive and demands robust crushing equipment.
- High Output: Achieving 500TPH consistently requires optimized configurations.
- Dust Control: Minimizing environmental impact in a mining region.
Liming’s Solution
1. Primary Crushing: C6X Jaw Crusher
A C6X Series Jaw Crusher was selected for primary crushing due to its:
- High crushing ratio (up to 1,600MPa compressive strength).
- Advanced kinematics design for reduced energy consumption.
- Durable wear parts for abrasive copper ore.
2. Secondary Crushing: HPT Multi-cylinder Hydraulic Cone Crusher
To refine the crushed material:
- HPT315 Hydraulic Cone Crusher ensures precise particle size and high throughput.
- Hydraulic adjustment and overload protection enhance stability.
3. Screening: S5X Vibrating Screen
- S5X3075-3T Vibrating Screen classifies output into 0–5mm, 5–20mm, and 20–40mm sizes.
- Heavy-duty structure with anti-clogging screens for continuous operation.
4. Dust Suppression System
- Customized water-spraying system to meet Ethiopia’s environmental regulations.
Technical Highlights
- Smart Control: Centralized PLC system for real-time monitoring.
- Energy Savings: C6X and HPT reduce power use by 15% vs. traditional crushers.
- Low Wear Costs: Manganese steel liners extend service life.
Results
- Output Achieved: 510TPH (exceeding target).
- Grain Shape: Uniform, cubical particles ideal for copper extraction.
- Downtime Reduction: <2% due to rugged design and preventative maintenance.
Client Feedback
“Liming’s team delivered a flawless 500TPH copper ore crushing plant. The C6X and HPT crushers handled our abrasive material with minimal wear. Their after-sales support is exceptional.”
