Indonesia 150 TPH Andesite Crushing Plant
Client Background
- Location: West Java, Indonesia
- Material: Andesite (Mohs hardness: 6–7)
- Required Output: 100–150 tons per hour
- Final Product: 0–5mm, 5–20mm, 20–40mm aggregates for road concrete
Project Overview
A major Indonesian construction company needed a reliable crushing plant for processing hard andesite rock to produce high-quality aggregates. The client required a stationary crushing setup to achieve consistent output of 100-150tph with durable, low-maintenance equipment.
Challenges
- Hard Material Processing: Andesite is abrasive and requires robust crushers.
- High-Capacity Demand: Needed a stable production line with minimal downtime.
- Space Constraints: The quarry site had limited area for equipment layout.
Solution: Liming Heavy Industry Crushing System
Equipment Configuration
- Primary Crushing: PE750×1060 Jaw Crusher
- Heavy-duty structure for hard rock
- Large feed opening to handle big andesite blocks
- Secondary Crushing: HPT300 Hydraulic Cone Crusher
- Multi-cylinder design for finer output
- Energy-efficient with intelligent control system
- Tertiary Crushing (Shaping): VSI6X1150 Sand Maker
- Produces well-graded sand for concrete
- Low wear costs with optimized rotor design
- Screening: 3YZS2460 Vibrating Screen
- High-efficiency sorting with multi-layer screening
- Minimal blockage for sticky materials
Plant Highlights
- Turnkey project with engineered layout
- PLC control system for easy operation
- Dust suppression system for environmental compliance
Results
- Production Capacity Achieved: 140tph consistently
- Final Products: 0-5mm, 5-10mm, 10-20mm, 20-31.5mm aggregates
- Downtime Reduction: Less than 5% due to durable wear parts
Client Feedback
“Liming’s crushing line exceeded our expectations. The HPT300 cone crusher handles andesite smoothly, and the VSI6X sand maker gives perfect cubical aggregates for our concrete projects. The local service team provided great support.”
–Plant Manager, Indonesia
