SMP Modular Crushing Plant

As a pioneer in modular mineral processing solutions, Henan Liming Heavy Industry introduces the SMP Modular Crushing Plant – an engineered system that combines rapid deployment, configurable layouts, and industrial-grade durability for large-scale aggregate production and ore processing. Designed to eliminate traditional plant construction bottlenecks, the SMP series delivers plug-and-play efficiency for projects demanding fast ROI and operational flexibility.

Product Overview

The Liming SMP Modular Crushing Plant is a pre-engineered system comprising interchangeable crusher, screen, and conveyor modules. Each module arrives site-ready with pre-installed walkways, electrical systems, and dust control, significantly reducing installation time. Ideal for greenfield projects or capacity expansion, this “Lego-like” system allows operators to scale from 200 tph to 2,500 tph by adding/removing modules without disrupting existing workflows.

Key Features

1. Rapid Deployment Technology
   • 90% pre-assembled modules reduce on-site installation time by 70% vs. traditional plants.
   • Plug-and-play hydraulic/pneumatic connectors enable <72-hour commissioning.
2. Adaptive Layouts
   • 15+ standardized configurations (primary-secondary-tertiary crushing with screening).
   • Radial stackers and telescopic conveyors optimize space utilization.
3. Smart Energy Management
   • Energy recovery crushers reduce power consumption by 18-25%.
   • Hybrid power options (grid/diesel/solar) for off-grid mining sites.
4. Dust-Free Operation
   • Triple-stage dust suppression with real-time PM2.5 monitoring.
   • Negative pressure chambers in transfer points.
5. Future-Proof Design
   • Universal module interfaces allow technology upgrades without structural changes.
   • Earthquake-resistant bolted connections (seismic Zone 4 compliance).

Processing Capacity & Materials

• Materials Processed:
  Hard rock (granite, basalt), iron ore, copper ore, recycled concrete, slag.
• Feed Size:
  Up to 1,200 mm (primary stage).
• Output Range:
  0-5mm (manufactured sand) to 0-300mm (coarse aggregates).
• Production Capacity:
  200-2,500 tonnes/hour (modular scalability in 200 tph increments).

Applications

• Fast-track highway/railway aggregate supply bases
• Mega mining projects requiring phased capacity expansion
• Urban C&D waste recycling hubs with space constraints
• Temporary processing for infrastructure megaprojects
• High-altitude or remote mineral exploration sites

Technical Parameters