VUS Aggregate Optimization System

Henan Liming Heavy Industry Science & Technology Co., Ltd.‌, a global leader in mining and aggregate processing solutions, proudly introduces the ‌VUS Aggregate Optimization System‌—an integrated, intelligent platform designed to maximize productivity, reduce costs, and enhance sustainability in aggregate production. Combining cutting-edge automation, modular design, and eco-friendly technologies, the VUS System redefines efficiency in material processing, from crushing and screening to shaping and waste recycling. Tailored for large-scale mining, quarrying, and urban construction waste projects, this system ensures superior product quality, operational flexibility, and compliance with global environmental standards.

Product Overview

The ‌VUS Aggregate Optimization System‌ is a turnkey solution that integrates multiple processes—crushing, screening, dust suppression, and material transportation—into a single, cohesive unit. Engineered to handle materials such as granite, basalt, limestone, and construction waste, it delivers high-precision grading and optimized particle shapes for aggregates used in concrete, asphalt, and infrastructure projects. The system’s modular architecture allows seamless scalability, while its intelligent control system enables real-time monitoring and adjustments, ensuring peak performance with minimal human intervention.

Key Features

1. Integrated Modular Design
   • Combines crushing, screening, dust collection, and material transfer modules into a compact, space-saving footprint.
   • Modular components enable rapid deployment and reconfiguration for diverse production needs.
2. Intelligent Automation
   • Centralized PLC control system monitors and adjusts parameters (e.g., feed rate, screen vibration, crusher speed) for optimal output.
   • Remote monitoring via IoT connectivity allows operators to manage operations from any location.
3. Eco-Friendly Operation
   • Advanced dust suppression and noise reduction technologies minimize environmental impact.
   • Closed-loop water recycling system reduces water consumption by up to 80%.
4. High Efficiency & Low Energy Consumption
   • Energy-saving motors and optimized process flows reduce power usage by 20–30% compared to traditional setups.
   • Multi-stage screening ensures precise material classification, reducing reprocessing waste.
5. Durable & Low-Maintenance Components
   • Wear-resistant liners, high-strength steel frames, and vibration-dampening structures extend equipment lifespan.
   • Automated lubrication and diagnostic systems reduce downtime and maintenance costs.

Processing Capacity & Materials

• Throughput: 200–1,500 tons per hour (configurable based on module combinations).
• Max Feed Size: Up to 800 mm (primary crushing stage).
• Output Sizes: 0–5 mm, 5–10 mm, 10–20 mm, 20–40 mm, or customized specifications.
• Materials Processed: Natural aggregates (granite, basalt, limestone), construction waste, concrete debris, and industrial slag.

Applications

• Large-Scale Quarrying: High-volume production of aggregates for highways, railways, and urban infrastructure.
• Construction Waste Recycling: Converts demolition debris into reusable sand and aggregates for green building projects.
• Mining Operations: Processes ores and minerals into finely graded materials for downstream beneficiation.
• Precast Concrete Production: Supplies uniformly shaped aggregates for high-strength concrete manufacturing.
• Sustainable Urban Development: Supports circular economy initiatives by recycling urban construction waste.

Technical Parameters