Video of Setting Up a 1000 Tonnes Per Day Quarry Plant
October 29, 2025
Summary：This article provides comprehensive technical information about establishing a 1000-tonnes-per-day quarry using Liming Heavy Industry's crushing equipment. It covers the complete material processing flow, specific equipment models and capacities, technical innovations, common challenges with solutions, and includes a detailed case study.
Introduction
Establishing a high-capacity quarry operation requires careful planning and professional equipment selection. As a leading manufacturer of mining crushers and mineral processing equipment, Liming Heavy Industry provides complete solutions for 1000-tonnes-per-day quarry plants. Our crushing equipment including HPT Hydraulic Cone Crusher, NK Series Mobile Stations, and VSI6X Sand Maker enables efficient processing of various materials.
Material Processing Flow
The typical processing flow for quarry operations includes:
- Primary Crushing: Large stones (>500mm) are reduced to 100-300mm using jaw crushers like our PE series
- Secondary Crushing: Materials are further crushed to 30-70mm using cone crushers such as our HPT Hydraulic Cone Crusher
- Tertiary Crushing: For fine crushing to 5-20mm, our VSI6X Vertical Shaft Impact Crusher delivers excellent cubic-shaped output
- Screening: Our S5X Vibrating Screen efficiently separates materials to required specifications
Equipment Applications
Liming Heavy Industry’s crushing equipment is suitable for processing various materials:
- Granite & Basalt: Requires cone crushers like HPT300/ Hydraulic Cone Crusher
- Limestone: Ideal for impact crushers such as CI5X Impact Crusher
- Sand & Gravel: Our VSI6X Sand Maker produces high-quality manufactured sand
- Mobile Solutions: NK Series Mobile Stations offer flexibility for changing quarry sites
Capacity and Equipment Types
For a 1000-tonnes-per-day quarry:
| Process Stage | Equipment Type | Model | Capacity (t/h) |
|---|---|---|---|
| Primary Crushing | Jaw Crusher | PE750×1060 | 110-250 |
| Secondary Crushing | Cone Crusher | HPT300 | 120-250 |
| Tertiary Crushing | Vertical Shaft Impact Crusher | VSI6X1263 | 70-300 |
| Screening | Vibrating Screen | S5X2460-2 | 400-800 |
Technical Innovations
Our crushing equipment incorporates advanced technologies:
- Multi-Cylinder Hydraulic System: Featured in HPT Cone Crushers for stable operation
- Turbine Crushing Chamber: In VSI6X Sand Maker for improved crushing efficiency
- Intelligent Control System: Remote monitoring and troubleshooting capability
- Energy-Saving Design: Up to 15% power saving compared to conventional crushers
Common Challenges and Solutions
Equipment Downtime
Solution: Our HPT Hydraulic Cone Crusher features automatic overload protection and hydraulic adjustment reducing downtime
Low Productivity
Solution: NK Series Mobile Stations enable quick relocation to richer deposits
Irregular Product Shape
Solution: VSI6X Sand Maker produces well-shaped aggregates meeting industry standards
Case Study: Malaysia Limestone Quarry
Project Scale: 1,200 tonnes/day limestone crushing
Equipment Configuration:
- PE900×1200 Jaw Crusher
- HPT300 Cone Crusher
- VSI6X1263 Sand Maker
- S5X2675 Vibrating Screen
Results:
- Increased production by 25% compared to previous setup
- Reduced maintenance costs by 30%
- Finished product meets ASTM C33 specification
- ROI achieved within 14 months
Why Choose Liming Heavy Industry?
- 35+ Years Experience: Established in 1987, we’ve installed thousands of crushing plants worldwide
- Complete Product Range: From jaw crushers to mobile stations
- EPC Service: We provide complete quarry setup solutions
- Global Support: Service centers worldwide ensure prompt technical support
- Custom Solutions: Tailored equipment configurations for specific material requirements
For professional advice on setting up your 1000-tonnes-per-day quarry with our high-efficiency crushing equipment, contact our experts today.
