100 TPH Gold Ore Crushing Plant in Tanzania
Client Background
Our client is a gold mining company based in Tanzania, specializing in gold exploration and mineral extraction. Facing increasing production demands, they needed a reliable crushing solution capable of processing 100 tons of gold ore per hour.
Project Overview
The client’s gold ore had high hardness, requiring robust crushing and screening equipment for optimal performance. They sought a complete turnkey solution to meet their production goals while minimizing downtime.
Challenges
- High Abrasiveness: Gold ore is tough, demanding wear-resistant crushers.
- Consistent Throughput: Needed a stable 100 TPH capacity without bottlenecks.
- Dust & Maintenance: Required low-dust, easy-maintenance equipment for harsh Tanzanian conditions.
Solution by Liming Heavy Industry
We designed a tailored gold ore crushing plant, integrating our proven equipment:
1. Primary Crushing: C6X Jaw Crusher
- Role: First-stage crushing of large gold ore blocks (≤900mm).
- Advantages: Deep crushing chamber, durable wear parts, low energy consumption.
2. Secondary Crushing: HPT Hydraulic Cone Crusher
- Role: Further crushing to ≤30mm for optimal grinding input.
- Advantages: High efficiency, hydraulic adjustment, intelligent automation.
3. Fine Crushing & Shaping: VSI6X Sand Maker
- Role: Producing well-shaped aggregates for better gold recovery.
- Advantages: Low wear cost, high crushing ratio, dust-reducing design.
4. Screening: S5X Vibrating Screen
- Role: Precise size separation (0-5mm, 5-10mm, 10-30mm).
- Advantages: Multi-layer screening, high screening efficiency, heavy-duty structure.
Technical Highlights
- Automated Control System: Ensured smooth operation & real-time monitoring.
- Dust Suppression: Minimized environmental impact in Tanzania’s mining zone.
- Easy Maintenance: Modular design for quick part replacement.
Project Results
- Achieved 100+ TPH throughput consistently
- Higher gold recovery rate due to better-shaped particles
- 25% lower wear costs compared to previous solutions
- Reduced downtime, enhancing overall profitability
Client Feedback
“Liming Heavy Industry’s crushing plant exceeded our expectations. The HPT Cone Crusher handled the hard rock easily, and VSI6X Sand Maker improved our crushing efficiency. Their after-sales support has been excellent!”