150 TPH Copper Ore Crushing Plant in Mexico
Client Profile
Location: Mexico
Material: Copper Ore
Required Capacity: 150 tons per hour (TPH)
Industry: Mining & Mineral Processing
Our client, a leading mining company in Mexico, needed a reliable and efficient crushing solution to process copper ore with a target capacity of 150 TPH. The key challenges included high abrasiveness of copper ore and the need for consistent particle size distribution for downstream processing.
Project Overview
Liming Heavy Industry was selected to design and supply a complete copper ore crushing plant. The solution included primary crushing, secondary crushing, and screening to ensure optimal particle size for further beneficiation.
Key Challenges
- High Abrasiveness – Copper ore can be highly abrasive, causing rapid wear on crusher components.
- Capacity Demand – The plant needed to consistently achieve 150 TPH without clogging or downtime.
- Particle Size Control – Precise crushing stages were required to meet beneficiation standards.
Solution: Customized Crushing Plant by Liming Heavy Industry
Equipment Configuration
- Primary Crushing – PE750×1060 Jaw Crusher
- Role: Coarse crushing of raw copper ore.
- Advantages: High efficiency, durable wear parts, deep crushing chamber for better throughput.
- Secondary Crushing – HPT300 Hydraulic Cone Crusher
- Role: Further reduction of ore to medium size.
- Advantages: High crushing ratio, hydraulic adjustment for precise output control, wear-resistant liners.
- Screening – 3YK2160 Vibrating Screen
- Role: Separating crushed material into different sizes.
- Advantages: High-efficiency screening, durable structure, minimal maintenance.
- Belt Conveyors & Auxiliary Equipment
- Role: Seamless material transportation between stages.
- Advantages: Durable rubber belts, adjustable speed, low energy consumption.
Technical Highlights
Automation Integration – PLC control system ensures smooth operation with minimal manual intervention.
Energy Efficiency – Optimized motor power reduces operational costs.
Durability – High-quality wear parts minimize maintenance downtime.
Project Results
- Achieved 150 TPH consistently with stable operation.
- Reduced operating costs due to energy-efficient equipment.
- Improved product size distribution, enhancing downstream processing.
Client Feedback
“Liming Heavy Industry’s crushing solution has significantly improved our copper ore processing efficiency. The equipment is robust, and the after-sales support has been excellent.”
— Production Manager, Mexico Mining Company
