30–50 TPH Iron Ore Crushing Plant In Vietnam
Client Overview
The client is a Vietnamese mining company specializing in iron ore extraction. Seeking to maximize production efficiency, they required a reliable 30–50TPH sand-making solution to process hard iron ore into high-quality aggregates for local construction and industrial use.
Project Overview
Location: Vietnam
Material: Iron ore (Mohs hardness: 6–7)
Output Requirement: 30–50 tons per hour
Final Product: 0–5mm, 5–20mm sand and aggregates
Challenges
- High Hardness: Iron ore’s abrasive nature demanded wear-resistant equipment.
- Production Consistency: Needed stable output to meet strict project timelines.
- Space Constraints: Compact plant layout required modular, space-saving designs.
Solution: Liming Heavy Industry’s Customized Configuration
1. Primary Crushing: C6X Jaw Crusher
- Role: Coarse crushing of raw iron ore (<630mm) into 150mm chunks.
- Advantages: Integrated motor base reduces vibration; durable cast steel frame.
2. Secondary Crushing: HST Single-Cylinder Hydraulic Cone Crusher
- Role: Further crushes ore to ≤50mm with multi-layered crushing chambers.
- Advantages: Automated hydraulic adjustment minimizes downtime.
3. Sand Making: VSI6X Sand Maker
- Role: Produces 0–5mm high-quality sand via “rock-on-rock” crushing.
- Advantages: Low energy consumption; tungsten carbide wear parts extend lifespan.
4. Screening: S5X Vibrating Screen
- Role: Classifies aggregates into 0–5mm/5–20mm with high precision.
- Advantages: Rubber springs reduce noise by 30%.
5. Auxiliary Equipment: Belt conveyors, dust removal systems.
Technical Highlights
- Smart Control: Centralized PLC system monitors real-time production data.
- Energy Efficiency: VSI6X reduces power use by 15% vs. conventional sand makers.
- Maintenance: HST Crusher’s hydraulic system enables tool-free adjustments.
Results
- Achieved Output: Steady 45TPH production (exceeding target by 10%).
- Product Quality: Sand gradation met Vietnam’s GB/T 14684-2022 standard.
- Cost Savings: Wear parts lasted 2X longer than competitor models.
Client Feedback
“Liming’s team delivered beyond expectations. The C6X and VSI6X units handled our tough iron ore effortlessly, with minimal maintenance. Their engineers’ on-site support ensured rapid commissioning.”
