80TPH Mobile Gold Ore Crushing Plant in Senegal

Client Profile

Our client is a mining company based in Senegal, focusing on gold ore extraction and processing. With increasing demand for efficient and flexible crushing solutions, they sought a reliable partner to design and deliver a mobile crushing plant capable of handling 80 tons per hour (tph) of gold ore.

Project Overview

The project required a complete mobile crushing and screening plant to process gold ore in Senegal. Key requirements included:

• High mobility for easy relocation
• Efficient gold ore reduction
• Low maintenance and high uptime
• Compliance with environmental standards

Challenges

1. Hard & Abrasive Gold Ore: The material required robust crushing equipment to withstand wear.
2. Remote Location: The plant needed to be easily transportable and quick to set up.
3. High Efficiency Demand: The client needed consistent 80tph output with minimal downtime.

Solution: Custom Mobile Crushing Plant

Liming Heavy Industry designed a fully mobile crushing station with the following configurations:

1. Primary Crushing:NK Series Jaw Crusher (NK80)
   • Role: Coarse crushing of gold ore into smaller chunks (0-300mm).
   • Advantage: High reduction ratio, durable wear parts, low energy consumption.
2. Secondary Crushing:HPT Multi-Cylinder Hydraulic Cone Crusher (HPT300)
   • Role: Further crushing to medium-fine size (0-40mm).
   • Advantage: Fully automatic hydraulic adjustment for stable output and high efficiency.
3. Tertiary Crushing & Shaping:VSI6X Sand Maker (VSI1145)
   • Role: Final shaping for better gold extraction.
   • Advantage: Low wear costs, high shaping efficiency.
4. Screening:S5X Vibrating Screen (S5X2760-3)
   • Role: Classification into desired sizes.
   • Advantage: Multi-layer screening, high processing capacity.
5. Mobile Chassis & Control System
   • Self-propelled, tracked mobility for easy relocation.
   • PLC intelligent control for optimized operation.

Technical Highlights

• Flexible Mobility: Quick setup & relocation in Senegal’s mining sites.
• Energy Efficiency: Advanced hydraulic systems reduce power consumption.
• Durability: Wear-resistant materials extend machine lifespan.

Project Results

• Production Capacity: Achieved steady 80tph gold ore processing.
• Operational Efficiency: Reduced downtime with automated controls.
• Customer Satisfaction: Improved profitability with lower maintenance costs.

Customer Feedback

“Liming Heavy Industry’s mobile crushing plant exceeded our expectations. The setup was fast, and the plant operates smoothly with minimal maintenance. The HPT cone crusher and VSI6X sand maker performed exceptionally in handling our gold ore.”

“Liming Heavy Industry’s mobile crushing plant exceeded our expectations. The setup was fast, and the plant operates smoothly with minimal maintenance. The HPT cone crusher and VSI6X sand maker performed exceptionally in handling our gold ore.
― Aminata Diallo, Processing Manager, Société des Mines de Sabodala”

Conclusion

This 80tph mobile crushing plant demonstrated Liming Heavy Industry’s expertise in delivering tailored solutions for gold ore processing in challenging environments like Senegal. With advanced crushing technology and reliable performance, our equipment helps mining companies maximize productivity.